Hydraulic remote flange butterfly valve

Body: ductile iron, cast steel, stainless steel, Super duplex stainless steel, aluminum bronze C954
Disc: SUS304 SUS316 SUS2205 SUS2507 SUS1.4529 C954
Size: DN50-DN2000
Stem: 45# 416 SS304 SS316
Seat: NBR EPDM VITON PTFE
Connection: Flange
Flange: JIS 5K 10K ,DIN PN6 PN10 PN16,ANSI 150LB
Actuator: single acting / double acting
Accessories: hand wheel, limit switch box
Certificates :CCS ABS DNV GL LR BV NK KR RS

Description

Hydraulic Remote Flange Butterfly Valve Specifications and Operating Guidelines

In this document, we will provide detailed technical specifications and operating guidelines for a hydraulic remote flange butterfly valve optimized for marine. We will focus on the valve’s construction materials, operating pressure and temperature range, flow-control capabilities, control system interfaces, and provide instructions for installation, operation, and maintenance of the valve.

Valve Construction Materials

  • Body: Ductile iron, Cast steel, Stainless steel, Super duplex stainless steel, Aluminum bronze C954
  • Disc: SUS304, SUS316, SUS2205, SUS2507, SUS1.4529, C954
  • Stem: 45#, 416, SS304, SS316
  • Seat: NBR, EPDM, VITON, PTFE

Connection & Flange Specifications

  • Connection: Flange
  • Flange: JIS 5K 10K, DIN PN6 PN10 PN16, ANSI 150LB

Pneumatic Actuator & Accessories

  • Actuator: Single acting / Double acting
  • Accessories: Handwheel, Limit switch box

Certificates

  • CCS, ABS, DNV, GL, LR, BV, NK, KR, RS

Key Features & Applications

  • Ideal for use in marine and seawater environments
  • Materials used: Aluminum Bronze, Nickel Bronze

Valve Specifications

  1. Operating Pressure Range: Suitable for a wide range of operating pressures, depending on the chosen flange type (JIS, DIN, or ANSI)
  2. Temperature Range: -10°C to 180°C, depending on the selected seat material (NBR, EPDM, VITON, or PTFE).
  3. Flow-Control Capabilities: Bidirectional flow control with a wide range of flow rates, suitable for various pipeline applications and fluid types.
  4. Control System Interfaces: Compatible with hydraulic control systems, providing remote operation capabilities for demanding industrial pipelines.

Installation, Operation, and Maintenance

Follow these instructions for the safe and efficient installation, operation, and maintenance of the hydraulic remote flange butterfly valve:

Installation

  1. Confirm that the valve size, flange type, materials, and pressure rating match the intended pipeline application.
  2. Make sure the pipeline is clean and free of debris.
  3. Align the valve’s flange mounting holes with the pipeline’s flange holes.
  4. Insert the appropriate gasket between the valve and the pipeline flanges.
  5. Tighten the flange bolts in a criss-cross pattern to ensure even pressure distribution.
  6. Connect the hydraulic control system to the actuator, and test for proper operation.

Operation

  1. Use the hydraulic control system to operate the valve remotely, or manually control the valve’s position using the handwheel.
  2. Regularly monitor the valve’s performance, checking for signs of leakage, wear, or damage.

Maintenance & Troubleshooting

  1. Periodically inspect the valve for signs of wear, corrosion, or damage.
  2. Replace worn or damaged components as necessary.
  3. If leakage is detected, check the tightness of the flange bolts, the condition of the seat, and the gasket. Replace or adjust as needed.
  4. Regularly lubricate the stem and moving parts.

 

Body: ductile iron, cast steel, stainless steel, Super duplex stainless steel, aluminum bronze C954
Disc: SUS304 SUS316 SUS2205 SUS2507 SUS1.4529 C954
Size: DN50-DN2000
Stem: 45# 416 SS304 SS316
Seat: NBR EPDM VITON PTFE
Connection: Flange
Flange: JIS 5K 10K ,DIN PN6 PN10 PN16,ANSI 150LB
Actuator: single acting / double acting
Accessories: hand wheel, limit switch box
Certificates :CCS ABS DNV GL LR BV NK KR RS

SIZE A B C D E F n d G J L WT(kg)
DN INCH
50 2″ 142 80 13.5 165 9 50 4 8 70 15 108 9
65 2 1/2″ 155 89 13.5 185 9 50 4 8 70 15 112 10
80 3″ 161 95 13.5 200 9 50 4 8 70 17 114 12
100 4″ 180 114 13.5 229 11 70 4 10 90 17 127 16
125 5″ 193 127 17.5 254 14 70 4 10 90 19 140 24
150 6″ 205 139 17.5 285 14 70 4 10 90 19 140 29
200 8″ 250 175 24.5 343 17 102 4 12 125 21 152 39
250 10″ 282 203 25 406 22 102 4 12 125 23 165 60
300 12″ 326 242 25 483 22 102 4 12 125 24 178 82
350 14″ 358 267 30 533 27 125 4 14 150 24 190 108
400 16″ 380 301 30 597 27 125 4 14 150 28 216 145
450 18″ 422 381 39 640 36 140 4 18 175 33 222 183
500 20″ 479 387 39 710 36 140 4 18 175 40 229 230
600 24″ 562 457 49 840 46 165 4 22 210 40 267 303
700 28″ 560 465 95 910 63.35 254 8 18 300 40 292 410
750 30″ 610 508 95 984 63.35 254 8 18 300 43 308 552
800 32″ 620 519 95 1025 63.35 254 8 18 300 43 318 610
900 36″ 692 576 130 1125 75 254 8 18 300 46 330 750
1000 40″ 735 640 130 1255 85 254 8 22 300 50 410 945
1100 44″ 813 735 150 1355 85 254 8 22 300 53 450 1120
1200 48″ 917 783 150 1485 105 298 8 22 350 57 470 1350
1400 56″ 1000 925 200 1685 120 356 8 32 415 60 530 1700
1500 60″ 1050 950 200 1820 140 356 8 32 415 78 570 2000
1600 64″ 1150 1045 200 1930 140 356 8 32 415 65 600 2500
1800 72″ 1260 1156 280 2130 160 406 8 40 475 70 670 3500
2000 80″ 1363 1350 280 2345 160 406 8 40 475 75 760 4000
2200 88″ 1500 1430 300 2555 180 483 12 40 560 85 636 4500