Description
Hydraulic Remote Flange Butterfly Valve Specifications and Operating Guidelines
In this document, we will provide detailed technical specifications and operating guidelines for a hydraulic remote flange butterfly valve optimized for marine. We will focus on the valve’s construction materials, operating pressure and temperature range, flow-control capabilities, control system interfaces, and provide instructions for installation, operation, and maintenance of the valve.
Valve Construction Materials
- Body: Ductile iron, Cast steel, Stainless steel, Super duplex stainless steel, Aluminum bronze C954
- Disc: SUS304, SUS316, SUS2205, SUS2507, SUS1.4529, C954
- Stem: 45#, 416, SS304, SS316
- Seat: NBR, EPDM, VITON, PTFE
Connection & Flange Specifications
- Connection: Flange
- Flange: JIS 5K 10K, DIN PN6 PN10 PN16, ANSI 150LB
Pneumatic Actuator & Accessories
- Actuator: Single acting / Double acting
- Accessories: Handwheel, Limit switch box
Certificates
- CCS, ABS, DNV, GL, LR, BV, NK, KR, RS
Key Features & Applications
- Ideal for use in marine and seawater environments
- Materials used: Aluminum Bronze, Nickel Bronze
Valve Specifications
- Operating Pressure Range: Suitable for a wide range of operating pressures, depending on the chosen flange type (JIS, DIN, or ANSI)
- Temperature Range: -10°C to 180°C, depending on the selected seat material (NBR, EPDM, VITON, or PTFE).
- Flow-Control Capabilities: Bidirectional flow control with a wide range of flow rates, suitable for various pipeline applications and fluid types.
- Control System Interfaces: Compatible with hydraulic control systems, providing remote operation capabilities for demanding industrial pipelines.
Installation, Operation, and Maintenance
Follow these instructions for the safe and efficient installation, operation, and maintenance of the hydraulic remote flange butterfly valve:
Installation
- Confirm that the valve size, flange type, materials, and pressure rating match the intended pipeline application.
- Make sure the pipeline is clean and free of debris.
- Align the valve’s flange mounting holes with the pipeline’s flange holes.
- Insert the appropriate gasket between the valve and the pipeline flanges.
- Tighten the flange bolts in a criss-cross pattern to ensure even pressure distribution.
- Connect the hydraulic control system to the actuator, and test for proper operation.
Operation
- Use the hydraulic control system to operate the valve remotely, or manually control the valve’s position using the handwheel.
- Regularly monitor the valve’s performance, checking for signs of leakage, wear, or damage.
Maintenance & Troubleshooting
- Periodically inspect the valve for signs of wear, corrosion, or damage.
- Replace worn or damaged components as necessary.
- If leakage is detected, check the tightness of the flange bolts, the condition of the seat, and the gasket. Replace or adjust as needed.
- Regularly lubricate the stem and moving parts.
Body: ductile iron, cast steel, stainless steel, Super duplex stainless steel, aluminum bronze C954
Disc: SUS304 SUS316 SUS2205 SUS2507 SUS1.4529 C954
Size: DN50-DN2000
Stem: 45# 416 SS304 SS316
Seat: NBR EPDM VITON PTFE
Connection: Flange
Flange: JIS 5K 10K ,DIN PN6 PN10 PN16,ANSI 150LB
Actuator: single acting / double acting
Accessories: hand wheel, limit switch box
Certificates :CCS ABS DNV GL LR BV NK KR RS
SIZE | A | B | C | D | E | F | n | d | G | J | L | WT(kg) | |
DN | INCH | ||||||||||||
50 | 2″ | 142 | 80 | 13.5 | 165 | 9 | 50 | 4 | 8 | 70 | 15 | 108 | 9 |
65 | 2 1/2″ | 155 | 89 | 13.5 | 185 | 9 | 50 | 4 | 8 | 70 | 15 | 112 | 10 |
80 | 3″ | 161 | 95 | 13.5 | 200 | 9 | 50 | 4 | 8 | 70 | 17 | 114 | 12 |
100 | 4″ | 180 | 114 | 13.5 | 229 | 11 | 70 | 4 | 10 | 90 | 17 | 127 | 16 |
125 | 5″ | 193 | 127 | 17.5 | 254 | 14 | 70 | 4 | 10 | 90 | 19 | 140 | 24 |
150 | 6″ | 205 | 139 | 17.5 | 285 | 14 | 70 | 4 | 10 | 90 | 19 | 140 | 29 |
200 | 8″ | 250 | 175 | 24.5 | 343 | 17 | 102 | 4 | 12 | 125 | 21 | 152 | 39 |
250 | 10″ | 282 | 203 | 25 | 406 | 22 | 102 | 4 | 12 | 125 | 23 | 165 | 60 |
300 | 12″ | 326 | 242 | 25 | 483 | 22 | 102 | 4 | 12 | 125 | 24 | 178 | 82 |
350 | 14″ | 358 | 267 | 30 | 533 | 27 | 125 | 4 | 14 | 150 | 24 | 190 | 108 |
400 | 16″ | 380 | 301 | 30 | 597 | 27 | 125 | 4 | 14 | 150 | 28 | 216 | 145 |
450 | 18″ | 422 | 381 | 39 | 640 | 36 | 140 | 4 | 18 | 175 | 33 | 222 | 183 |
500 | 20″ | 479 | 387 | 39 | 710 | 36 | 140 | 4 | 18 | 175 | 40 | 229 | 230 |
600 | 24″ | 562 | 457 | 49 | 840 | 46 | 165 | 4 | 22 | 210 | 40 | 267 | 303 |
700 | 28″ | 560 | 465 | 95 | 910 | 63.35 | 254 | 8 | 18 | 300 | 40 | 292 | 410 |
750 | 30″ | 610 | 508 | 95 | 984 | 63.35 | 254 | 8 | 18 | 300 | 43 | 308 | 552 |
800 | 32″ | 620 | 519 | 95 | 1025 | 63.35 | 254 | 8 | 18 | 300 | 43 | 318 | 610 |
900 | 36″ | 692 | 576 | 130 | 1125 | 75 | 254 | 8 | 18 | 300 | 46 | 330 | 750 |
1000 | 40″ | 735 | 640 | 130 | 1255 | 85 | 254 | 8 | 22 | 300 | 50 | 410 | 945 |
1100 | 44″ | 813 | 735 | 150 | 1355 | 85 | 254 | 8 | 22 | 300 | 53 | 450 | 1120 |
1200 | 48″ | 917 | 783 | 150 | 1485 | 105 | 298 | 8 | 22 | 350 | 57 | 470 | 1350 |
1400 | 56″ | 1000 | 925 | 200 | 1685 | 120 | 356 | 8 | 32 | 415 | 60 | 530 | 1700 |
1500 | 60″ | 1050 | 950 | 200 | 1820 | 140 | 356 | 8 | 32 | 415 | 78 | 570 | 2000 |
1600 | 64″ | 1150 | 1045 | 200 | 1930 | 140 | 356 | 8 | 32 | 415 | 65 | 600 | 2500 |
1800 | 72″ | 1260 | 1156 | 280 | 2130 | 160 | 406 | 8 | 40 | 475 | 70 | 670 | 3500 |
2000 | 80″ | 1363 | 1350 | 280 | 2345 | 160 | 406 | 8 | 40 | 475 | 75 | 760 | 4000 |
2200 | 88″ | 1500 | 1430 | 300 | 2555 | 180 | 483 | 12 | 40 | 560 | 85 | 636 | 4500 |